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Ensat Distributors, Ensat Tappex Inserts, Kerb Konos Inserts Catalog, Kerb Konos Inserts Distributors, Alcoa Thread Inserts, Alcoa Ensat type Inserts, Ensat Self Tapping Inserts and Installation tools.

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Ensat Self-Tapping Inserts, steel Inserts and Brass Inserts

Ensat is a self-tapping threaded insert with external and internal thread, cutting slots or cutting bores.

Ensat STI with cutting bores was developed for materials with difficult cutting proper- ties.

Ensat STI with cutting slot is recommended for most application cases

Features & Benefits Self Tapping Inserts:

1. Ensat Self-Tapping Inserts are Tough and durable

2. Ensat Self-Tapping Inserts eliminate the need for close tolerance holes.

3. Ensat Self-Tapping Inserts cuts their own threads

4. Ensat Self-Tapping Inserts helps in thread reinforcement

5. Ensat Self-Tapping Inserts is used for thread repair

6. Ensat Self-Tapping Inserts has very high pull-out strength

7. Ensat Self-Tapping Inserts minimize weight and space

8. Ensat Self-Tapping Inserts is corrosion resistance

9. Ensat Self-Tapping Inserts is easy to install

Material in which Ensat Self Tapping Inserts are available:

Ensat Self-Tapping Inserts are mainly manufactured in following materials:

Unhardened steel

Case-hardened steel, zinc plated, clear chromated Case-hardened steel, zinc/nickel plated, transparent passivated Case-hardened steel, zinc plated, yellow chromated

Stainless steel 1.4105

Stainless steel 1.4305 (AISI 303)

Brass

Other materials, designs and finishes on request

Range :

M2 TO M100

Plating :

Anodize, Black Oxide, Chrome, Galvanized, Gold, Nickel Plated, Phosphate, Silver, Tin, Zinc Plated, Zinc Chromate (Yellow)

Standards :

 Metric, UNC, UNF, BSW, BSW

* Thin & Thick wall thickness inserts also available

* We can also get manufactured Non-Standard inserts as per specifications/drawing

Application Areas:

The Ensat Self-Tapping Inserts is used throughout the whole of the metal and plastics pro- cessing industry.

Automotive industry, passenger and commercial vehicles

Engines, transmissions, wide range of supply parts such as wing mirrors, radiators, bumpers etc.

Plant and equipment construction

Flange joints, construction equipment, oil burners etc.

Household appliance and office machinery production

Vacuum cleaners, cameras, sun lamps, drills etc.

Electrical and laboratory supplies

Capacitors, heavy current, radio and telecommunication systems, dental technology equipment.

Military applications

Tanks, aircraft etc.

Dimensions Self Tapping Thread Inserts (Type 'A/AH')

Internal Thread
dia. (mm)
External Thread
dia.(mm)
length
(mm)
Approx. Hole Size
(for reference only)
Ordering
No.
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
5
7
8
10
12
14
16
18
20
22
26
26
30
34
36
6
8
10
14
15
18
22
24
22
24
27
30
30
30
40
4.2 to 4.3
6.2 to 6.4
7.2 to 7.4
9.2 to 9.4
11.2 to 11.4
13.2 to 13.4
15.2 to 15.4
17.2 to 17.4
19.2 to 19.4
21.2 to 21.4
25.2 to 25.4
25.2 to 25.4
29.2 to 29.4
33.2 to 33.4
35.2 to 35.4
A030M
A040M
A050M
A060M
A080M
A100M
A120M
A140M
A160M
A180M
A200M
A220M
A240M
A270M
A300M
MATERIAL HOLE DEPTH (Minimum)   Wall Thickness (Min.)

M = Steel hardened
B = Brass
S = Stainless Steel

Blank = 1.2 x Insert length
(Minimum) Through = Insert Length + 1

C.I = 0.4xD
METAL = 0.35xD
PLASTIC = 0.6xD

Installation Procedure

1. Drill hole to correct diameter, countersink if necessary.

2. Screw the Ensat onto the driving tool with the cutting slot or cutting hole pointing downwards.

3. Ensure that driving stud engagement into the Ensat does not exceed half the height of the cutting slot or hole

4.Ensure that the insertion tool and Ensat are perpendicular to the hole.

5.When using a production driver, the rotating shell must rest against the externally visible stop pins in such a way that it is driven round clockwise by the pins.

6.Set depth control, where applicable, to 0.1/0.2mm below the surface of the receiving material.

7.Apply reasonable downward pressure whilst driving the Ensat into the material to 0.1/0.2mm below the surface.

8.Finally back the driving tool out of the Ensat. In the case of a production driver the friction lock will be released automatically, the hand tool will require the hexagon nut to be held as the drive is reversed.

Avoid "bottoming" the insert or using excessive torque as this may strip the insert out or reduce pull-out loading.

Most insertion problems arise from incorrect hole size, poor tool maintenance or bad insertion techniques. Adequate trials should always be carried out before moving to production.

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